Summary
Clinical fatigue failure of 6 mm diameter interlocked nails (ILN) with holes accommodating
3.5 mm screws has been reported. This problem was investigated by testing eight different
designs of 6 mm and 8 mm diameter ILN with a 2 plus 2 screw hole pattern and a multiple
holed pattern. Interlocking nails with holes to accommodate 3.5 and 4.5 mm screws
in 8 mm ILN and 2.7 and 3.5 mm screws in 6 mm diameter ILN were used. A rotating beam
testing device produced uniform bending moments across a test region of the ILN containing
at least two holes. These moments fully reversed with each cycle. Fatigue failure
occurred through screw holes. Using statistical modeling, reduction of the 6 mm ILN
hole size from accommodating 3.5 screws to 2.7 mm screws increased the estimated fatigue
life (EFL) of the latter by 52 times, comparable to the EFL of the 8 mm ILN with 4.5
screw holes. Reducing the 8 mm ILN screw hole size from accommodating 4.5 screws to
3.5 mm screws increased the comparative EFL by eight times. Fatigue testing is a good
method to compare fatigue behavior of various implant designs. This gives a surgeon
more information when selecting an ILN for fracture fixation.
Occasional breakage of interlocking nails (ILN) in clinical cases prompted fatigue
testing of original ILN and new designs of ILN. This study documented base line fatigue
resistance information of the various ILN designs. Results indicated smaller screw
holes markedly increased the fatigue resistance of both 6 mm and 8 mm diameter ILN.
This information will aid the surgeon in planning fracture treatment.
Keywords
Interlocking nail - fatigue failure - fatigue testing - fracture repair